As a company that has been committed to “becoming the world’s most trustworthy supplier of environmental cooling appliances”, UnitedStar firmly believes that providing customers with high-quality, high-efficiency, environmentally friendly and intelligent cooling equipment is its core mission. Our goal is to ensure that every product can bring customers excellent experience and value.
In the process of pursuing this goal, we gradually realized the importance of automation equipment.
- Automation equipment can improve production efficiency, ensure consistency of product quality, and thereby improve customer satisfaction. By using automated equipment, we are able to complete product production accurately, quickly and continuously, greatly reducing production time and labor costs.
- Automation equipment can also ensure the accuracy of the production process, reduce errors and waste, and improve the stability and reliability of product performance. As a result, we can provide customers with long-lasting, high-performance cooling equipment.
- Reduce production costs: Although the initial investment may be higher, in the long run, automated equipment can reduce overall production costs by reducing labor costs and improving material utilization.
- Improve work safety: Automated equipment can operate in dangerous environments, reducing the risk of personal injury and avoiding strain problems caused by long-term repetitive work.
Therefore, we are committed to using advanced automation technology to transform production processes, reduce costs, and improve efficiency.
- Demand analysis and planning: Investigate market demand and formulate an automation transformation plan based on the current status of the production line and corporate strategic planning.
- Suitable selection of automation equipment: External selection of automation equipment suitable for the production characteristics of fan grilles.
There are several factors to consider when selecting automated equipment suitable for the characteristics of fan guard production. First of all, automation equipment should be able to meet the output needs of the production line while ensuring production efficiency and quality. Secondly, automation equipment should have a reliable control system that can monitor and adjust the automated production process. In addition, the automation equipment should also be flexible and able to adapt to the production of fan grilles of different specifications and models. Finally, automation equipment should be easy to maintain and upgrade to ensure long-term stable operation of the equipment and continuous improvement of production efficiency.
In response to the above factors, we have selected some automated equipment with advanced technology and reliability, such as automated welding machines, automated spraying machines, automated cutting machines, etc. These equipment can achieve efficient and precise production processes and can adapt to different production needs. At the same time, these devices also have a high degree of intelligence and can realize automated control and data management, improving production efficiency and quality.
- Production line transformation and debugging: Transform the existing production line, including layout optimization, equipment installation and debugging, to ensure seamless connection between automation equipment and existing production processes.
- Employee training: Provide training to operators on the operation and maintenance of automated equipment to ensure that the modified production line can run smoothly.
- Trial operation and optimization: After the initial transformation is completed, conduct a trial operation to collect data and optimize the production process to maximize the efficiency of the automation equipment.
In traditional fan guard production lines, manual operations dominate. Workers need to carry out multiple steps such as loading, welding, grinding and inspection of raw materials. These processes are time-consuming and susceptible to personnel fatigue and skill differences, resulting in low production efficiency. Taking our factory as an example, the average output of traditional manual production lines is 100 mesh covers per hour, the defect rate is 5%, and labor costs account for 40% of the total cost.
After the introduction of automated production lines, we observed the following significant changes:
Increased production capacity: The output of the automated production line has been increased to 300 mesh covers per hour, which is three times the traditional manual output.
Quality improvement: The defect rate is reduced to 1%, because the accuracy of automated equipment is greatly improved compared with manual operation.
Cost Savings: Due to reduced manpower input, labor costs are significantly reduced to 15% of the total cost.
Improved work safety: Automated equipment reduces direct contact between workers and high-risk links, reducing the incidence of work-related injuries.
Through automation transformation, the production efficiency of fan factory UnitedStar has been significantly improved, production costs have been effectively reduced, and product quality has been guaranteed. In the future, we will continue to deepen the application of automation technology, strive to build modern production lines with high efficiency, high quality and low cost, and produce more cost-effective fan products.
